
When I first started sewing men's shirts, I made them out of vintage cotton/poly percale sheets I found at the thrift store.
In retrospect, I should have listened to the many Pattern Review commenters on my early reviews who told me that I'd have a much easier time working with 100% cotton fabric. It wasn't until maybe my 5th or 6th shirt that I decided to spring for cotton fabric, which made shirtmaking a much more pleasant experience. It also resulted in shirts that I actually wanted to wear. Because no matter how playful those 1970's shirts looked, they felt clammy on the skin and smelled bad when I perspired.
Here are a few of my early efforts (from summer of 2009). Maybe you slept on some of these prints in your youth.
This weekend I had to make a shirt muslin for a male client who wears a size Large or thereabouts (16 1/2 - 17" neck). I headed to my vintage sheet stash for fabric. I found a 50/50 cotton/poly blend I'd bought recently at the Salvation Army (pictured at the top of this post). I like the print but, working on the muslin, I was reminded of some of the challenges of working with these sheets: they don't press sharply and tend to droop, plus they're tough to ease.
But I do like the way my muslin turned out!

On me:

I used Simplicity 8541 from 1988.

The only change I made (unrelated to fitting) was to narrow the collar an inch or so.


This shirt went together quickly. If you don't flat-fell your seams or bother with sleeve plackets (the pattern calls for just binding a "v" slit cut above the cuff, aka, a continuous lap placket), you save a lot of time.
In other news, I passed on a vintage Singer 301 at the flea market yesterday. It had a few issues (no attachments, no case, no original foot, among other things) and I certainly didn't need it. It would have been fun to play with but not for $50.

In closing, I think if were to advise a beginning sewer, I would no longer recommend sewing with cotton/poly sheets. If you can find a 100% cotton sheet, that's another story.
Do you agree that it's better/easier for beginners to start with all cotton?
Have a great day, everybody!
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